Corrugated rolls are vital components of the packaging industry. They play a significant role in the manufacturing of cardboard boxes, packaging materials, and other products. Corrugated rolls are made up of several layers of paperboard, and their strength and durability depend on the quality of materials used in their manufacture. One of the most crucial components of corrugated rolls is their coating material. In this blog, we will explore why tungsten coating is the best choice for corrugated roll materials.
What is Tungsten Coating?
Tungsten is a rare metal that is exceptionally hard and resistant to wear and tear. Tungsten carbide coating is a hard, dense material that is applied to the surface of metal objects. It is made by mixing tungsten with carbon and other elements, and it can be applied to a variety of materials, including steel, titanium, and nickel.
Why is Tungsten Coating the Best Choice for Corrugated Roll Materials?
1. Durability
Tungsten coating is extremely durable and can withstand heavy loads and high temperatures. Corrugated rolls that are coated with tungsten can last up to three times longer than those coated with other materials. This means that manufacturers can save on replacement costs and reduce downtime, resulting in increased production and profits.
2. Resistance to Wear and Tear
One of the biggest challenges in the manufacturing industry is the wear and tear of equipment. Corrugated rolls are no exception. They are subjected to heavy wear and tear due to the high pressure and friction involved in the production process. Tungsten coating is highly resistant to wear and tear, making it an ideal choice for corrugated roll materials.
3. Corrosion Resistance
Corrugated rolls are often exposed to moisture and other corrosive substances, which can cause them to rust and deteriorate over time. Tungsten coating is highly resistant to corrosion, making it an ideal choice for corrosive environments.
4. Reduced Maintenance
Corrugated rolls that are coated with tungsten require less maintenance than those coated with other materials. The coating is highly resistant to wear and tear, which means that the rolls can be used for longer periods without the need for maintenance. This results in reduced downtime, increased production, and cost savings for the manufacturer.
5. Improved Quality of Products
Corrugated rolls that are coated with tungsten produce higher quality products than those coated with other materials. The coating material provides a smooth surface that reduces friction and improves the quality of the finished product. This is particularly important in the packaging industry, where the quality of the packaging can affect the integrity of the product inside.
Conclusion
In conclusion, tungsten coating is the best choice for corrugated roll materials due to its durability, resistance to wear and tear, corrosion resistance, reduced maintenance, and improved quality of products. Manufacturers that use tungsten-coated corrugated rolls can save on replacement costs, reduce downtime, increase production, and improve the quality of their products.
BKG Corrugating Rolls is a leading manufacturer of high-quality corrugated rolls that are coated with tungsten. Our rolls are designed to meet the needs of the packaging industry and are made from the best quality materials. Contact us today to learn more about our tungsten-coated corrugated rolls and how they can benefit your manufacturing process.
